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LITHIUM, CALCIUM, SODIUM

GREASE

Grease is a semisolid lubricant. Grease generally consists of a soap emulsified with mineral or vegetable oil. The characteristic feature of greases is that they possess a high initial viscosity, which upon the application of shear, drops to give the effect of an oil-lubricated bearing of approximately the same viscosity as the base oil used in the grease. This change in viscosity is called shear thinning. Grease is sometimes used to describe lubricating materials that are simply soft solids or high viscosity liquids, but these materials do not exhibit the shear-thinning properties characteristic of the classical grease. For example, petroleum jellies such as Vaseline are not generally classified as greases.

Greases are applied to mechanisms that can be lubricated only infrequently and where a lubricating oil would not stay in position. They also act as sealants to prevent ingress of water and incompressible materials. Grease-lubricated bearings have greater frictional characteristics because of to their high viscosity.

Grease from the early Egyptian or Roman eras is thought to have been prepared by combining lime with olive oil. The lime saponifies some of the triglyceride that comprises oil to give a calcium grease. In the middle of the 19th century, soaps were intentionally added as thickeners to oils. Over the centuries, all manner of materials have been employed as greases. For example, black slugs Arion ater were used as axle-grease to lubricate wooden axle-trees or carts in Sweden.

Jointly developed by ASTM International, the National Lubricating Grease Institute (NLGI) and SAE International, standard ASTM D4950 “standard classification and specification for automotive service greases” was first published in 1989 by ASTM International. It categorizes greases suitable for the lubrication of chassis components and wheel bearings of vehicles, based on performance requirements, using codes adopted from the NLGI’s “chassis and wheel bearing service classification system”:

LA and LB: chassis lubricants (suitability up to mild and severe duty respectively)
GA, GB and GC: wheel-bearings (suitability up to mild, moderate and severe duty respectively)
A given performance category may include greases of different consistencies.[5]

The measure of the consistency of grease is commonly expressed by its NLGI consistency number.

The main elements of standard ATSM D4950 and NLGI’s consistency classification are reproduced and described in standard SAE J310 “automotive lubricating greases” published by SAE International.

Standard ISO 6743-9 “lubricants, industrial oils and related products (class L) — classification — part 9: family X (greases)”, first released in 1987 by the International Organization for Standardization, establishes a detailed classification of greases used for the lubrication of equipment, components of machines, vehicles, etc. It assigns a single multi-part code to each grease based on its operational properties (including temperature range, effects of water, load, etc.) and its NLGI consistency number.

APPLICATIONS

Grease is generally used for:  1- Machinery that runs intermittently or is in storage for an extended period of time. Because grease remains in place, a lubricating film can instantly form. 2-Machinery that is not easily accessible for frequent lubrication.

Calcium Grease

Among one of the first types of grease manufactured. Used today largely because they are moderately priced. Manufactured by using hydrated lime and a fatty material. Calcium grease must be used in a lower temperature environment, since they are limited to approximately 150°F. Higher temperatures may alter the grease structure. Has very good water tolerance.

Lithium Grease

A multi-purpose type grease with a buttery texture and dropping point above 350°F. Can be used with occasional temperatures up to 300°F. Lithium grease has excellent resistance to water and breakdown, or softening, by working. Pumpability is a very strong characteristic for this type of grease. The term Multi-Purpose Grease is used because they combine, in a single product, desirable characteristics normally found in each of several products. Almost 60% of the total grease market is satisfied by this type of grease.

Sodium Grease (Soda Soap)

Generally a fibrous textured, stringy grease, that was used as a standard wheel bearing grease for many years. Dropping points will vary between 300 – 400°F, and have good shear stability. A low-cost grease that has good rust protection, but very poor water resistance.

PRODUCTS

  •   Sodium Grease
  •   Lithium Grease
  •   Calcium Grease
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